Small Scale Corn Flakes Production Machine
Products Description
Breakfast grains are corn, wheat, oats, rice, and other grains that have been processed, cooked, peeled, and puffed into shape,. Sheet products are usually baked; Most traditional breakfast cereals are based on oats, while corn holds the largest share in the ready to eat market.
The most common types of grains in the breakfast cereal industry are corn, wheat, oats, rice, rye, and barley. Our Small Scale Corn Flakes Production Machine processes various recipes and shapes of ready to eat breakfast cereal. From mixing, extruding and cooking, peeling, baking, coating, flexible and scalable, they can be quickly modified to manufacture different products, from directly expanded grains and flakes to co extruded (filled) and two-color grains.
A prominent feature of breakfast cereal is that it contains rich complex carbohydrates and dietary fiber, enhancing various trace elements such as vitamins and minerals. Cocoa and sugar, such as honey and maltose, can also be added. After mixing with coffee, milk, yogurt, or functional drinks, it can be consumed directly. Children can eat breakfast cereal as a sweet and crispy snack.
Features of Small Scale Corn Flakes Production Machine
Highly automated and continuous
The entire process from raw material input to finished product packaging is carried out continuously, minimizing manual intervention and ensuring efficiency and hygiene.
Highly controllable process parameters
All key parameters such as temperature, pressure, humidity, speed, and time can be precisely controlled and adjusted to ensure stable product quality.
Strictly comply with food hygiene standards
The parts of the Corn Flakes Production Machine that come into contact with food are made of materials that meet food grade requirements, such as stainless steel. The design has no hygiene blind spots and is easy to clean and maintain (CIP online cleaning system).
Advantage of corn flake machinery
Extremely high production efficiency and scalability capability
Continuous automation operation: from raw material mixing, extrusion steaming, molding, baking, seasoning to packaging, the entire process is highly automated and continuous.
This greatly reduces manual intervention and achieves 24-hour uninterrupted large-scale production, with very high output per unit time, which can meet the huge demand of the global market.
Fast speed: Modern production lines, especially in the packaging process, can produce hundreds of packages of products per minute, which cannot be compared to manual workshops.
Parameter
| Model | Installed Capacity | Power Consumption | Output | Dimension |
| SY65 | 35KW | 30KW | 100-150KG/H | 3.5*1.7*1.2M |
| SY70 | 45KW | 40KW | 150-200KG/H | 4.5*1.7*1.2M |
| SY75 | 65KW | 60KW | 200-300KG/H | 5.5*1.7*1.2M |
Machine detail
Key Machines Introduction:
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SY65 Twin-screw Extruder Double Screw Extruder Equipped with Unique barrel and modular screw design, European standard design and materials, PLC control system, ensure the production much easier and convenient, effective production. Raw material is curing and puffed in extruder, becoming different shapes of puffing snacks with moulds changing. |
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Presser Machine Installed Power: 19.5kw The motor drives two pressing rollers rotating at acontrary direction whose speed can be adjustable. |
Final products
With some machines of this corn flakes processing line, various shapes of breakfast cereal snacks can be produced also.
How to Test Our Machine
2.We offer customized machine trial in our factory.
① If customers offer formulas, we'll try our extruders in stock according to your formulas with our local purchased
materials. We'll offer trial videos. We charge material cost, which will be refunded when you place order.
② If we couldn't find the raw materials listed in your formulas, customers should offer raw materials.
③ If customer wants to check the trial samples, we'll deliver samples by DHL, TNT, FedEx, etc. Customer will bear the
freight.
3. We also welcome you to visit our factory and we'll test machine specially to you, according to your requirments.
FAQ
Q:What is the capacity of the corn flakes production line?
A:The production line can be customized to meet different capacity requirements, with a range of options available to suit varying production needs(From 150kg to 1500kg per hour).
Q:Are the corn flakes machines easy to operate?
A:Yes, the machines are designed with user-friendliness in mind and are easy to operate with minimal training. The control systems are also intuitive and straightforward.
Q:What kind of maintenance is required for the breakfast corn flakes machine?
A:Regular maintenance is recommended to ensure optimal performance and extend the lifespan of the machines. Routine tasks such as cleaning, lubrication, and inspections are typically required.
Q:Can the machines be used to produce other food products besides corn falkes/breakfast cereals?
A:Yes, the machines can be used to produce a range of food products by adjusting the parameters and changing the ingredients used. This makes the production line versatile and adaptable to changing market demands.
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