Breakfast Cereal Manufacturing Equipment

Breakfast Cereal Manufacturing Equipment

Breakfast cereal corn flakes are suitable as a rich food for breakfast. And it is popular in daily life in various countries, rich in nutritional value and convenient to consume.
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Products Description

 

The Breakfast Cereal Manufacturing Equipment is machinery and production systems specifically designed for the production of various types of breakfast cereals, including flakes, puffs, granola and extruded cereals.

 

Features

Diversified Production Capacity
The Breakfast Cereal Manufacturing Equipment support a variety of grain raw materials such as corn, wheat, oats, and rice. They are compatible with multiple finished product forms, including flakes, granules, and pellets.

 

Excellent Production Efficiency
Our equipment offers a wide range of production capacities, with daily outputs stably ranging from 500 kg to 3 tons, meeting the diverse needs of small, medium, and large wholesale customers. Additionally, the equipment uses high-performance variable frequency motors and automatic feeding systems to ensure continuous and uniform material supply, with production fluctuations kept within ±3%.

 

Intelligent Operation Management
The Breakfast Cereal Manufacturing Equipment features a high-precision PLC control system and a 7-inch touch screen interface that is easy to operate. It supports one-button start, multi-process parameter storage, and remote monitoring.

Applications

Large Breakfast Cereal Plants
The Breakfast Cereal Manufacturing Equipment is ideal for manufacturers producing large quantities of cereals such as corn flakes, bran flakes, rice crispies, and puffed cereals.

 

OEM and Private Label Cereal Production
Our equipment supports flexible production for private label and OEM suppliers. It can be adjusted to produce various cereal types, shapes, and flavors to meet specific customer requirements and market trends.

 

Healthy and Specialty Cereal Producers
Breakfast Cereal Manufacturing Equipment enables plants focused on healthy products-such as gluten-free, organic, or fortified cereals-to process specialty ingredients while maintaining nutritional integrity.

 

corn flakes machine 48

 

Parameter

 

 

Model Installed Capacity Power Consumption Output Dimension
SY65 35KW 30KW 100-150KG/H 3.5*1.7*1.2M
SY70 45KW 40KW 150-200KG/H 4.5*1.7*1.2M
SY75 65KW 60KW 200-300KG/H 5.5*1.7*1.2M

 

FLOW CHART OF Breakfast Cereal Manufacturing Equipment:

Advanced industrial equipment and assembly lines have formed the following production processes of our breakfast cereal and corn flakes production line:

20220727132954

 

Machine detail

 

Key Machines Introduction:

2022062909200737

Model: BF-I/II

Installed Power: 4/7kw
Consumption:3-6kw/h
Output: 40/60kg/batch
Mixing Time:3minutes-4minutes/batch
Size: 1030*720*1350mm
Function: Fully mixes raw materials with water and liquid chemical additives.
Feature:

1.All parts in contact with the materials are made of stainless steel.

2.The discharge outlet features a new handle-operated design with excellent sealing.

3.The motor is from a well-known Chinese brand.


 
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SY65 Twin-screw Extruder
Model: SY-65/70/75

Main Features:

1.The main extruder uses frequency speed control, offering high automation and stable performance.

2.The screws are made of alloy steel with special craftsmanship, ensuring durability, high pressure resistance, and extended service life. They adopt a modular design that can be flexibly assembled according to different requirements.

3.The forced lubrication system ensures a longer transmission life for the equipment.

4.The automatic temperature control system allows direct temperature monitoring and more precise parameter adjustments.

5.The self-cleaning feature enables cleaning without disassembly when the machine is stopped.

flakes machine

 

 

Presser Machine
Model: YP-II

Installed Power: 19.5kw
Consumption : 10-18.5kw/h
Output: According to Extruder
Size:1820*1500*2050mm
Function: To press cornball as corn flakes
Features:

1. This part that contacts material adopts the stainless steel material and advanced surface spraying. It avoids material pollution and equipment cohering
2. Motor is a Chinese famous brand

corn flakes machine 17

High-temperature Oven
Model: KL-I

Installed Power: 4kw
Consumption: 10-15m³/h
Output: According to the extruder
Size: 5000*800*2400mm

Function:
To puff the cornflakes again under high-temperature conditions, enhancing crispiness by creating bubble cells inside the cornflakes.

 

Main Features:

1.The dryer is compact, offering a large drying area with minimal surface area. It features low heat loss and high thermal efficiency.

 

2.The mesh belt conveyors and thermal insulation panels are made of stainless steel, ensuring the equipment remains clean and sanitary.

 

3.The automatic temperature control system allows you to set the temperature according to your specific requirements.

Breakfast Cereal Flakes Production Line Snacks Manufacturing Cornflakes Making Machine

Multilayer Electrical Dryer with Slope
Model: KX-5-8

Installed Power: 68kw
Consumption:50kw/h-65kw/h
Output: According to Extruder
Size: 10500*1300*2200mm

Function:
To dry flavored cornflakes, which become wet after being sprayed with chocolate, cream, or sugar on the surface.

 

Main Features:

The dryer is compact, providing a large drying area with minimal surface area. It features low heat loss and high thermal efficiency.

 

Mesh belt conveyors and thermal insulation panels are made of stainless steel, ensuring the equipment remains clean and sanitary.

 

The speed of the mesh belt conveyor is adjustable, allowing control over the drying time in the oven.

 

The automatic temperature control system enables precise temperature settings according to your needs.

corn flakes machine 12

Flavoring Machine with Heating System

Installed Power: 5.75kw
Consumption:0.5-5.75kw/h
Output: According to Extruder
Size: 2420*780*1420mm

Function:
Mixes cornflakes and honey or sugar together by rolling.

Features:

Made from stainless steel.

Equipped with a motor from a well-known Chinese brand.

 

Final products

 

corn flakes machine 11

 

our company

 

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Jinan Dongfang Machinery Equipment Co., Ltd. is a professional supplier of food extruders, microwave equipment, and various snack machines. We currently operate a modern factory covering an area of more than 4,000 square meters. In addition, we are equipped with advanced production lines and testing equipment to ensure consistently high-quality standards. Our professional team includes more than 30 experienced experts with extensive knowledge in equipment application and process optimization.

 

FAQ

Q: What types of breakfast cereals can be produced with this manufacturing equipment?

A: This equipment can produce a wide range of cereals, including corn flakes, bran flakes, rice crisps, puffed cereals, granola, and extruded cereals. Its versatility allows manufacturers to offer multiple product lines using the same production system.

Q: How does the equipment ensure consistent product quality?

A: The equipment integrates automated controls for mixing, cooking, extrusion, drying, and flavoring. These systems maintain precise temperature, moisture, and ingredient ratios, ensuring uniform texture, taste, and appearance across large batches.

Q: Is the Breakfast Cereal Manufacturing Equipment suitable for small and large-scale production?

A: Yes. The machinery is modular and scalable, allowing manufacturers to configure lines for small pilot batches or full-scale industrial production, depending on their business needs.

Q: What food safety certifications does the equipment comply with?

A: Most modern equipment complies with international food safety standards such as FDA, CE, ISO, and HACCP. This compliance ensures safe production processes and facilitates entry into global markets.

Q: Can the equipment handle specialty or health-focused cereals?

A: Absolutely. The equipment supports processing of gluten-free, organic, fortified, and other specialty cereals. It can handle various raw materials and additives while maintaining product integrity and nutritional value.

 

 

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