Corn Flakes Manufacturing Equipment
Products Description
1. Raw materials of Corn Flakes Manufacturing Equipment
Corn, rice, wheat, oats, barley flour
2. Basic formula of Corn Flakes Manufacturing Equipment
Grey sand powder; Sugar; Cocoa; Cheese; water
3. Processing flow of Corn FlakesEquipment
Hybrid system; Squeezing system; Peeling system; Drying system; Seasoning system; Drying system; packaging system
4. Equipment involved
blender; Spiral elevator; Double screw extruder; Air conveyor; Drum dryer; tablet PC; Air conveyor; dryer; Crane; Vibrator;
Hot air dryer; Seasoning system; A dryer with a cooler.
6. Machine materials
Stainless steel 304 or according to customer requirements
Features
High Processing Precision
Corn Flakes Machine with Precise temperature control, timing control, metering, and cutting systems ensure consistent color, taste, shape, and nutritional content across every batch.
Flexibility/Adaptability
Corn Flakes Manufacturing Equipment By replacing the extruder die, adjusting process parameters (temperature, speed, etc.), and flavoring recipes, a single production line can produce a variety of breakfast cereals with varying flavors and shapes.
Energy Saving and Environmental Protection
Modern equipment emphasizes energy efficiency, such as utilizing heat recovery systems to reuse heat from the ovens, reducing energy consumption. Equipment design also considers reducing dust and waste.
Applications
The application of breakfast cereal corn flakes processing equipment is very extensive, far beyond producing a single original flavor corn flake. The core of its application lies in creating a diverse range of products by adjusting process parameters, molds, and accessories to meet the different needs of the global market.
Nutrient fortified corn flakes
Application: Adding vitamins (such as vitamin A, vitamin D, and B vitamins), minerals (such as iron and zinc), or dietary fiber (such as inulin and oat fiber) during the ingredient stage. The precise measurement system of the equipment ensures the uniformity and accuracy of nutritional reinforcement, producing products that meet specific health needs.
Whole grain or mixed grain flakes
Application: Raw materials are not limited to corn and can be mixed with:Whole wheat, oats, rice, quinoa, etc.
The mixing system of the equipment can evenly mix these different characteristics of grain powders to produce more comprehensive mixed grain breakfast slices with nutritional value.
Parameter
| Model | Installed Capacity | Power Consumption | Output | Dimension |
| SY65 | 35KW | 30KW | 100-150KG/H | 3.5*1.7*1.2M |
| SY70 | 45KW | 40KW | 150-200KG/H | 4.5*1.7*1.2M |
| SY75 | 65KW | 60KW | 200-300KG/H | 5.5*1.7*1.2M |
FLOW CHART OF Breakfast Cereal Manufacturing Equipment:
Advanced industrial equipment and assembly lines have formed the following production processes of our breakfast cereal and corn flakes production line:
Machine detail
Key Machines Introduction:
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Vertical Mixer Function: Mixing various kinds of raw materialFeature: The motor drives the stirring cage, automatic water adding device and pneumatic discharge valve |
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SY65 Twin-screw Extruder Function:Raw material is curing and puffed in extruder, becoming different shapes of puffing snacks with moulds changing. Main Features:It consists of feeding system, extruding system, cutting system, heating system; main motor and controlling system. |
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Falkes Machine The motor drives two pressing rollers rotating at acontrary direction whose speed can be adjustable. |
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High-temperature Oven Function:Bubbles will appear on surface , and after hot air drying Corn flakes will be crispy . Main Features: Heat exchanger is burned by gas or diesel burner. Hot air is sprayed by high pressure blower , which makes corn flakes puffed and bubbles instantly. |
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Multilayer Electrical Dryer with Slope Function:Drying puff corn snacks after extruding Main Features: The heating source can be electric, gas, steam and fuel. The material is stainless steel 304. It consists of rack system, |
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Flavoring Machine with Heating System Function:Spraying nozzle can adjust oil amount equally. The sugar coating is built up by tumbler system. Application:This device is applicable to a wide range of puffing corn snacks and fried snacks in seasoning and coating oil or sugar |
Final products
There are various shapes to choose from for balls, tubes, sticks, and rings,Fruit rings, stars, wheels, flowers, and hearts Adjust the mold in the extruder; Corn flakes; Cereal snacks.
our company&Service
1. Free consultation service before, during, and after sales;
2. Free project planning and design services;
3. Free online debugging of equipment until everything is functional;
4. Free management of equipment long distance shipping from seller's factory to place by the buyer;
5. Free training of equipment maintenance and operating personally in the seller's factory;
6. Free new production techniques and formulas;
7. Provide 1 year complete warranty and life-time maintenance service; The seller is responsible for the nature damage of the machinery in one year except for man-made damage. All spare parts and wearing parts are attached with the machinery for free.
Package&Shipment
1.Packaging: daub coal oil on the surface to protect the machine from moisture, Then cover with plastic film.Finally pack them with wooden case.
FAQ
Q: What's the pre-sale service for breakfast cereal corn flakes project from your company?
A:
1. According to customer's factory size, factory layout can be provided in advance.
2. According to customer's material cost, general formulation can be prepared well.
3. Special machine can be supplied as customer's request.
Q: What's the after-sale service from corn flakes machinery from your company?
A:
1. Allocation chart as the buyer's request will be supplied.
2. Operation manual will be supplied after shipment.
3. One year warrantee, life time maintenance with cost price.
4. Free easy broken spare parts will be sent with container .
5. First installation can be done by engineer.
6. Training workers in customer's factory.
Q: If corn flakes processing line wearing parts need be changed, what should we do?
A: We can offer the wearing parts all the time, and offer video.
Q: What food safety certifications does the equipment comply with?
A: Most modern equipment complies with international food safety standards such as FDA, CE, ISO, and HACCP. This compliance ensures safe production processes and facilitates entry into global markets.
Q: What's the payment terms if we want to buyc corn flakes making machine?
A: Norammly we accept L/C, T/T 30% down payment, 70% balance before delivery.
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