Corn Flake Making Machine
Products Description
The corn flakes and breakfast cereal processing line is an automated process that involves feeding, squeezing, drying, sugar spraying, secondary drying, and final product production. Corn Flake Making Machine can produce various puffed foods, corn rolls, cheese rolls, cheese balls, corn snacks, breakfast cereals, and baby food. The raw materials can be corn, rice, or wheat flour.
We hope Jinan Orient Machine can work together with your company to innovate and achieve win-win cooperation.
Features
Highly automated
From feeding to finished product packaging, the entire process is automatically controlled by a central control system (such as PLC+industrial computer) with minimal manual intervention, mainly for monitoring and maintenance. Greatly improved production efficiency and consistency.
Strong production continuity
Each unit equipment is seamlessly connected, and materials flow continuously, achieving a "one-step" continuous production from raw materials to finished products, reducing pollution and efficiency losses in intermediate links.
High hygiene design standards
The parts of the equipment that come into contact with food are made of stainless steel (such as 304 or 316L), with a smooth surface, no dead corners, easy cleaning and disinfection, and comply with food safety standards such as GMP/HACCP.
High processing accuracy
The precise temperature control, timing control, metering, and cutting system ensures that each batch of products is highly consistent in color, taste, shape, and nutritional content.
Applications
Classic flat corn flakes
Application: The most traditional application, such as Kellogg's Corn Flakes.
Squeeze the corn dough into thin sheets through a flat die, then cut and bake it.
Crispy texture, often paired with milk for consumption.
Puffed/3D shaped corn flakes
Application: By using special molds and adjusting the temperature and pressure of the extruder, various three-dimensional shapes can be produced, such as:
Spherical: like Cocoa Pops from Kellogg's.
Circular: Like Nestle's Cheerios.
Animal shapes: such as various children's breakfast cereals.
These products typically have a lighter and fluffier texture.
Parameter
| Model | Installed Capacity | Power Consumption | Output | Dimension |
| SY65 | 35KW | 30KW | 100-150KG/H | 3.5*1.7*1.2M |
| SY70 | 45KW | 40KW | 150-200KG/H | 4.5*1.7*1.2M |
| SY75 | 65KW | 60KW | 200-300KG/H | 5.5*1.7*1.2M |
FLOW CHART OF Breakfast Cereal Manufacturing Equipment:
Our engineer could design the layout drawing according to your factory size. Customization is accepted.
Machine detail
Key Machines Introduction:
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Model: BF-I/II Installed Power: 4/7kwConsumption:3-6kw/h Output: 40/60kg/batch Mixing Time:3minutes-4minutes/batch Size: 1030*720*1350mm Function: Fully mixes raw materials with water and liquid chemical additives. Feature: Mix material,water and other additives.First step! |
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SY65 Twin-screw Extruder Extruded the material by the twin screw extruder.high tempertature high pressure. 1. The gearbox is made of SKF bearings and has a shelf life of 10 years. 2. The control system uses ABB electrical components. 3.. 3 minutes cooking time to ensure pre-cooking effect. 4. Deep nitriding process guarantees the life of the screw and barrel. 5.Straight cutting method to ensure smooth surface. |
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Presser Machine Installed Power: 19.5kw Flaking shape(only use in produce corn flakes) |
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High-temperature Oven Consumption: 10-15m³/h Output: According to the extruder Size: 5000*800*2400mm Function:Bake the product at high temperature,remove mositure) |
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Multilayer Electrical Dryer with Slope Consumption:50kw/h-65kw/h Output: According to Extruder Size: 10500*1300*2200mm Function:sugar coated outside of product.Need time and temperature drying to be stabilized. |
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Flavoring Machine with Heating System Consistsdouble tumble for sugar melting, elevator, coating drum, spraying nozzle. Function melting and spraying sugar onto the surface of natural corn flakes. |
Final products
With some machines of this corn flakes processing line, various shapes of breakfast cereal snacks can be produced also.
our company
* We choose the high quality materials,which meet the standard of Special performance and health and safety
* We use the high quality famous brand electric motor,and electric parts,and frequency for customer
* With the advanced technology CNC machine for processing
* With strict machine inspection for each process
* Each machine will be tested after finished.Customer can also come to our factory for machine inspection before delivery.
* Plenty of spare parts for you,whenever you need them.
FAQ
Q:How long is your delivery time for Corn Flake Making Machine?
A: Generally it is 5-10 days if the Corn Flake Making Machine are in stock. or it is 20-30 days if the goods are not in stock, it is according to
quantity.
Q: Do you provide samples from Corn Flake Making Machine ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment for Corn Flake Making Machine?
A: 30% is paid by T/T as the down payment, 70% is paid by T/T orL/C before shipment this Corn Flake Making Machine
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