Takis chips machine
Product introduction
Takis chips machine for roll shaped corn crisps is a fully automatic roll shaped puffed corn crisps production line with a tablet press and a machine roll forming system as the core. It specializes in producing spiral/tubular roll shaped corn crisps, which is different from traditional triangular slice production lines. The core is the process path of extruding thin slices, coiling and forming, and shaping and maturing.
Introduction to Takis specifications
Core positioning: A specialized automated production line for multi roll and multi roll corn chips, specializing in three-dimensional roll types such as spiral rolls, tubular rolls, and sandwich rolls.
Applicable raw materials: corn flour (masa flour), wheat flour, big Rice noodles, which can be added with oil, seasoning, pigment, and suitable for low fat/frying processes.
Capacity range: small 70-80kg/h, medium 150-200 kg/h, large 300-400 kg/h, meeting the requirements of large-scale production.
Core advantages: stable roll shape, crispy taste, high degree of automation, flexible production switching, suitable for mainstream roll snacks markets in Europe, America, the Middle East, Latin America, etc.
How does Takis achieve rolling?
The main principle is mechanical coiling: the cut soft billet immediately enters the coiling mechanism, and is forcibly coiled into a spiral/tube shape through guidance, clamping, rotation/pushing, and quickly cooled and shaped.
Product advantages
-Efficient and energy-saving: Adopting advanced energy-saving technologies to reduce production energy consumption, improve production efficiency, and help enterprises save operating costs.
-High degree of automation: The fully automated control system achieves intelligent production, reduces manual intervention, and ensures product consistency.
-Multi functional integration: integrating mixing, molding, baking, seasoning, cooling, and packaging into one production line to complete the entire production process.
-* * Excellent product quality * *: Precise temperature control and seasoning system ensure that the product has a crispy taste and rich flavor, meeting the high-quality needs of consumers.
-* * Easy maintenance * *: Modular design, key components are easy to disassemble and clean, reducing maintenance difficulty and time, and improving equipment service life.
-Environmental Protection and Hygiene: Compliant with food safety standards, the equipment is made of food grade stainless steel to ensure hygiene and safety during the production process.
Flow Chart
Introduction to Takis chips machine
1. Raw material pretreatment system
Double shaft non gravity mixer: evenly mix corn flour, water, oil, salt and additives, and control the moisture content by 18% – 22% to ensure the plasticity of the billet.
Quantitative feeder: Spiral/belt variable frequency feeding, stable feeding, avoiding bridging and material breakage.
2. Core host: Forming tablet press rolling device (roll type foundation)
Thin film die: extrude wide continuous thin films with a thickness of 0.8-1.2mm and a thickness tolerance of ≤± 0.05mm.
Servo cutter: Cut thin sheets of fixed length (10-15 cm) with a flat cut to prepare for coiling.
Temperature control system: precise temperature control to ensure that the billet is soft and rollable, without sticking or burning edges.
3. Roll forming system (rolling core, different from traditional multi force and multi zi)
Mechanical winding machine: pre winding net+final winding net+swing drive, spiral winding and shaping hot thin sheets, with tight and uniform winding shape, suitable for classic roll shapes with multiple forces and sizes.
4. Cooking and seasoning system
Continuous fryer: oil temperature 160-170 ℃, deep frying for 30-60 seconds, crispy texture, controllable oil absorption rate.
Hot air baking machine (low-fat version): Five stage mesh belt baking, temperature 180-220 ℃, moisture reduced to 2.8-3.5%, low-fat and healthy.
Drum seasoning machine: evenly coated with powder, sprayed with oil, and sprinkled with ingredients, with stable flavor and a seasoning uniformity of ≥ 95%.
What Raw material we can use to make Takis
What raw materials can be used to produce takis:
we can choose ordinary corn flour to produce takis, but we need to cook it first to improve the toughness of corn flour, and then we can choose to mix flour and corn flour. In the simplest case, we can directly choose alkaline corn flour, also known as Masa flour
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