Doritos Chips Production Line

Doritos Chips Production Line

Doritos Chips Production Line mainly adopt double screw extruder pressing shaping machine. It make the dough into triangle shape, after roasting,frying and flavored, the final product will be crispy and delicious.
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Products Description

 

The Doritos Chips Production Line is a fully integrated automated system designed for mass production of high-quality, crispy and delicious Doritos corn chips. The production line includes key equipment such as corn flour processing unit, dough kneading machine, sheeting and cutting machine, frying system, seasoning sprayer, cooling conveyor and packaging machine.

 

Features

Efficient and automated production

The Chips Production Line uses PLC control system and servo drive technology. The automation level of the whole line exceeds 90%, which can achieve continuous 24-hour stable operation. The single-line production capacity reaches 500-800kg/h, which is 40% more efficient than the traditional production line.

 

​​Intelligent quality control management

Our equipment integrates online moisture meter and near-infrared sensor to monitor the moisture content (2%-3% range) and oil content (18%-22%) of potato chips in real time, and the data is automatically uploaded to the MES system. Abnormal data triggers sound and light alarms, and the fault response time is shortened to 30 seconds to avoid batch quality problems.

 

Applications

Large-Scale Snack Production
The Chips Production Line is ideal for factories or suppliers that need to produce Doritos or other fried tortilla chips in large quantities.

 

OEM and Private Label Production
Factories that are designed to supply multiple brands or retail chains can use this line to produce chips in custom shapes and flavors.

 

Export-Oriented Production
For factories focused on exporting snacks, this line meets international food safety and quality standards (FDA, CE, ISO), ensuring that the product meets the requirements of global markets.

 

 

Product parameter:

 

Model

SY-65

Electricity Power

22KW

Gas Or Diesel consumption

Gas15-25m3/hour(Diesel 14-24kg/hour)

Output capacity

100kg/hour

Dimension(L*W*H) M

32*4*3M

 

Processing flow AND Equipment involved

 

Processing flow :Mixing system; Extruder; Conveyoring system;Roasting system;Frying system; Flavoring system; Packing system

Doritos chip machine1

 

 

Seperate equipment description:

 

Mixer or Blender

Function: mixing corn flour and starch with water

Mixer

Belt Conveyor

Function: Transferring the materials spirally from the blender to the hopper of the pressing machine.

IMG20241020102134

Double screw extruder machine

Model: SY-65

Production Capacity: 100Kg/h

Function:Pressing the dough into a thin sheet and molding and cutting it into a triangular shape.

Double screw extruder machine

Cutter or Shaper :

Function: Molding and cutting the materials from the extruder to form special shapes.

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Roaster Or Roasting machine:

Equipped with one layer mesh belt

Function: extracting humidity from the semifinished product

Working System :Gas heating system (Baltur Italy)

Snack Dryer 27

Fryer machine:

Equipped with 2 layers belt conveyor

Function: frying the product to make it crispy

Working System : customized

1-Electricity system

2-Diesel system (Baltur Italy)

3-Gas system (Baltur Italy)

Fryer machine 3

Flavour treatment or seasoning machine (Flavor mixing drum)

Function: spreading flavor on the surface of the chips.

20230203111919

 

company information

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Jinan Dongfang Machinery Equipment Co., Ltd. is a professional supplier of food extruders, microwave equipment, and various snack machines. We currently operate a modern factory covering an area of more than 4,000 square meters. In addition, we are equipped with advanced production lines and testing equipment to ensure consistently high-quality standards. Our professional team includes more than 30 experienced experts with extensive knowledge in equipment application and process optimization.

 

 

FAQ

Q: What types of chips can this production line manufacture?

A: The Chips Production Line is designed to produce a wide variety of fried snacks, including Doritos-style tortilla chips, triangular corn chips, wavy chips, and custom-shaped snacks. By changing molds and adjusting flavoring systems, manufacturers can quickly switch between product styles and seasonings such as cheese, barbecue, or spicy flavors-ideal for meeting diverse market demands.

Q: How does this production line ensure consistent product quality at scale?

A: The line uses automated PLC controls, precision sheeting and cutting systems, and intelligent frying and seasoning units to maintain uniform thickness, shape, and flavor of every chip. Food-grade materials and hygienic design ensure compliance with FDA, CE, and ISO standards. These features help bulk producers maintain brand consistency and reduce product defects across large-scale orders.

Q: Is the production line suitable for export-focused suppliers and OEM factories?

A: Yes. The system is built for international compatibility, offering multi-voltage support (220V/380V/415V) and full compliance with global food safety regulations. It's especially suitable for OEM manufacturers, private label producers, and exporters who need reliable performance, easy customization, and the flexibility to serve diverse regional markets.

Q: How long is your delivery time?

A: 20-30 days after receiving the deposit.

Q: Will you have after-sales service?

A: We can provide on-site installation and video technical support for you.

 

 

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