Puffed Corn Snacks Production Line

Puffed corn snacks production line is an industrial equipment system for producing puffed corn snacks (such as corn cobs, corn rolls, popcorn, etc.), which is often used in food processing plants. This production line processes corn kernels or corn flour into fluffy and crispy snack products through "puffing" technology.

The main equipment is introduced as follows:

Samples

This production line can make different shapes by adjusting the die of the extruder

Flower 

 

The shape depends on the extruder die

Ring

 

The shape depends on the extruder die

Star

 

The shape depends on the extruder die

Chocolate ring

 

The shape depends on the extruder die

Mixer machine

Mixing
By using an intermittent mixer with clamping capability and intelligent pulp sheet design, integrated mixing of various starch raw materials can be achieved, allowing more mixing cycles to be completed in a fixed time.

Double screw extruder machine

Extrusion
Water and soybean powder are precisely injected into the feed port of the twin-screw extruder and mixed. The raw materials are thermomechanically processed and extruded during the movement of the screws while maintaining a controlled speed according to thermal control parameters.

Belt dryer machine

Drying
Drying is essential in the food processing industry. The dryer can provide the best drying effect for compact, viscous or thermal products. The product is dried by air flow and the dryer has high drying efficiency and precision. Drying technology extends the shelf life of products by evaporating the liquid in the product without changing its basic properties.

Double drums flavoring machine

Seasoning
The imported oil spray nozzle with adjustable oil volume can evenly spray the oil on the surface of the puffed snack product, and then the product is smoothly seasoned on the double roller.

Coling machine

Cooling
The finished product can quickly discharge internal heat in a shorter time through a multi-layer circulating airflow with stable wind speed, preventing adhesion and gelatinization, and facilitating transportation and packaging.

Snacks Manufacturing Field
The puffed corn snacks production line is responsible for the whole process of production from corn raw materials to various puffed snacks, including raw material pretreatment, puffing, seasoning and packaging.

Convenient Food Production Field
The corn puff snacks production line produces ready-to-eat puffed corn products, such as instant corn porridge, instant corn flakes, breakfast cereals, etc.

Jinan Orient Machinery & Equipment Co., Ltd. is located in Jinan, the capital of Shandong Province. It is a professional supplier of food extruders and various types of snack food equipment. All equipment can be customized, and our professional engineers will provide suitable solutions according to your needs.

Rich Products: Our main products include instant rice production lines, snack food production lines, pet food production lines, fish feed production lines, soy protein production lines, breakfast cereal corn flakes production lines, bread crumb production lines, modified starch production equipment, belt dryers, fryers, microwave sterilizers, microwave dryers, etc.
Large-scale Production: We have a 4,000 square meter professional factory area with large-scale production capabilities.
Rich Experience: We have been focusing on manufacturing for 20 years and have accumulated rich industry experience and technical know-how.
We have a deep understanding and mature system for production processes, raw material control, and quality inspection to ensure stable and reliable product quality.
24-hour Service: The company provides 24-hour customer service. Whenever you encounter product consultations, usage questions or after-sales problems, the professional customer service team will respond immediately, quickly locate and solve the problem, so that you can buy with confidence and use with confidence.

1. Are you a manufacturer or a trading company?

We are a professional manufacturer of food & feed extrusion machine

2. What the price of your machines?

You can inquiry to us directly.We will send the quotation to you as soon as possible.

3. What is your payment terms?

T/T 30% as down payment, 70% by T/T before delivery.

4. Can we prodvie the formula to you?

We can provide basic formula for produce the food etc. And help customer to produce new products according to customer's formula.

5. What is the workshop size required?

The production line can be put in straight line and also can change the direction according to your factory size.

6. What after-services do you provide?

Send engineers for installation, trial running and training workers at customer's site.Handling the problems occurred during use.

Supply spare and wearing parts on discount.Help customers to solve any other problems.

7. What are the key equipments in the basic composition of puffed corn snacks production line?
A complete puffed corn snacks production line usually includes a mixer, a screw extruder, a conveying device, a dryer, a seasoning machine and a packaging machine. These equipments work together to achieve an efficient and stable automated production process.

8. What are the key steps in the pretreatment of extruded corn raw materials? ​
Raw material pretreatment includes screening to remove mold particles and stones, magnetic separation of metal impurities, water washing to reduce dust, and water adjustment to stabilize the moisture content of corn at 14%-16%, which is conducive to subsequent extrusion uniformity and product quality. ​

9. What is the working principle of the extrusion extruder? ​
The extrusion extruder pushes the material through the rotation of the screw, and the temperature and pressure in the barrel gradually increase. The material is in a molten state, and the pressure is instantly reduced through the die head. The water flashes to form a porous structure, realizing starch gelatinization and product expansion.

10. How to prevent the problem of production line blockage?​
Regularly clean the screw and die residues, control the uniformity of feed, and avoid impurities; adjust the screw speed and temperature according to the material characteristics to keep the production line running smoothly.

11. How to achieve automatic control of the production line? ​
Use PLC control system integrated sensors to monitor parameters such as temperature, pressure, material flow rate in real time, and automatically adjust equipment operation; with intelligent monitoring system, remote operation and fault warning can be achieved to improve production efficiency.

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